孙伟

个人信息Personal Information

教授

博士生导师

硕士生导师

性别:男

毕业院校:大连理工大学

学位:博士

所在单位:机械工程学院

办公地点:机械东楼

电子邮箱:sunwei@dlut.edu.cn

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A novel modeling of volumetric errors of three-axis machine tools based on Abbe and Bryan principles

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论文类型:期刊论文

发表时间:2020-04-01

发表刊物:INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE

收录刊物:EI、SCIE

卷号:151

ISSN号:0890-6955

关键字:Abbe principle bryan principle; Machine tool; Volumetric error; Geometric error; Error compensation

摘要:The modelling of volumetric errors of machine tools has been widely used by the method of Homogeneous Transformation Matrix (HTM) based on rigid body kinematics analysis for a long time. Without spindle induced errors and thermal errors, to establish a closed-loop HTM for a three-axis machine tool, the total of 21 geometric errors are the primary elements to be known. It is well known that the measured points of translational errors are directly related to the volumetric error at the tool cutting point through rigid body kinematics. In the generalized HTM method, however, this relationship is missing. This report, therefore, proposes a new comprehensive approach to formulate the volumetric errors based on the famous Abbe principle in order to derive the error term in the motion direction, and Bryan principle to derive the error terms in orthogonal to the motion direction. The proposed methodology is simple in concept, rational in physical meaning and easy in implementation. Experimental results, including faster multi-degree-of-freedom error measurements, volumetric error analysis and compensation on a testbed of small machine tool, validate the correctness and effectiveness of this method.