余祖元

个人信息Personal Information

教授

博士生导师

硕士生导师

性别:男

毕业院校:东京大学

学位:博士

所在单位:机械工程学院

学科:机械制造及其自动化

办公地点:机械学院 305房间

联系方式:电话 0411-84707231 邮箱 zyu@dlut.edu.cn

电子邮箱:zyu@dlut.edu.cn

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Fabrication of micro punching mold for micro complex shape part by micro EDM

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论文类型:期刊论文

发表时间:2019-01-01

发表刊物:INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

收录刊物:SCIE、Scopus

卷号:100

期号:1-4

页面范围:743-749

ISSN号:0268-3768

关键字:Micromachining; Electrical discharge machining (EDM); Micro punching process; Complex shape part

摘要:Micro punching process is suitable for mass production of micro parts. It is a challenge to fabricate micro punching mold with complex cross-sectional shape on-machine. The micro punching system's structure design has to meet the requirement of large punching force. In this study, a micro punching system has been developed with a micro electrical discharge machining (EDM) module. A series of machining operations, from the fabrication of micro molds to punching, have been completed with no secondary clamping error. The micro die and reversed electrode are prepared using micro EDM milling. The micro punch is fabricated using reversed electrode. The punching clearance is around 11m. Complex shape punched holes and blanked parts have been successfully fabricated on copper, brass, 304 stainless steel, and 3J21 alloy. After punching, there was no damage on the edges of micro die and micro punch. The key dimensional error of blanked part varies by different materials, which is less than 2.5m.