张博宇

个人信息Personal Information

副研究员

博士生导师

硕士生导师

性别:男

出生日期:1992-03-17

毕业院校:大连理工大学

学位:博士

所在单位:化工学院

学科:高分子材料. 机械制造及其自动化

办公地点:化工实验楼A201

电子邮箱:zhangboyu@dlut.edu.cn

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Novel fiber fracture criteria for revealing forming mechanisms of burrs and cracking at hole-exit in drilling Carbon Fiber Reinforced Plastic

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论文类型:期刊论文

发表时间:2021-01-01

刊物所在地:ELSEVIER SCIENCE SA

卷号:289

页面范围:-

ISSN号:0924-0136

关键字:Carbon fibers;Fracture criteria;Burrs and cracking;Drilling;CFRP

摘要:In the machining process of Carbon Fiber Reinforced Plastic (CFRP), fibers fracture in two modes, including shearing fracture and bending fracture. Studies show that both fractures originate from the combined action of normal and shear stresses, while specific stress states are different. In the present study, novel fiber fracture criteria are proposed, which are closely correlated with the specific stress state corresponding to each fracture mode. Obtained results demonstrate that in the proposed criteria, calculation accuracy of the main cutting force improves by over 30 % when the comparison is made with the conventional criteria. Moreover, the removal processes of fibers at the hole-exit during drilling CFRP are simulated to analyze the forming mechanisms of burrs and cracking. Results suggest that although all burrs and cracking are induced by the out-of-plane deformation of fibers, the main causes of such deformations at the hole-exit in different regions are not the same. In the region corresponding to the fiber cutting angle of 90 degrees, deformation originates from the squeezing action among fibers fracturing at different times, while in the region corresponding to the fiber cutting angle of 0 degrees, deformation is directly caused by the squeezing action of the cylindrical surface on the main cutting edge.

DOI码:10.1016/j.jmatprotec.2020.116934