王续跃

个人信息Personal Information

教授

博士生导师

硕士生导师

性别:男

毕业院校:大连理工大学

学位:博士

所在单位:机械工程学院

学科:机械制造及其自动化

电子邮箱:wbzzd@dlut.edu.cn

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Modeling of vapor-to-melt ratio in laser cutting aluminum alloy sheet

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论文类型:期刊论文

发表时间:2016-01-02

发表刊物:MACHINING SCIENCE AND TECHNOLOGY

收录刊物:SCIE、EI、Scopus

卷号:20

期号:1

页面范围:44-61

ISSN号:1091-0344

关键字:cutting quality; vapor-to-melt ratio; physical modeling; 6063 aluminum alloy sheet; laser cutting

摘要:To study the regular pattern of vapor-to-melt ratio in laser cutting sheet metal, a physical model of vapor-to-melt ratio is developed to demonstrate the material remove forms of vaporization-melt in cutting area and the state of energy and mass flow in the molten layer. Variation of vapor-to-melt ratio with laser power and cutting velocity is obtained by laser cutting of 6063 aluminum alloy sheet. The 0.5-mm sheet thickness is carried out on a JK701H Nd:YAG pulse laser cutting system by simulating under the regression correction of cut radius. Observation on the cut samples with different parameters (65 W, 85 W, 105 W varied with laser power increasing, and 2.2mm/s, 2.0mm/s, 1.8mm/s with decreasing of beam cutting speed) and the calculations show that vapor-to-melt ratio increases (0.595-1.995, 0.672-2.631, 0.787-4.171) with laser power (65 W-110 W) and decreases with cutting velocity (1.8mm/s-2.4mm/s). At the same time, the laser cutting quality increases with vapor-to-melt ratio and the decrease with thickness of residual molten layer. The results show good agreement between vapor-to-melt ratio model and experiments. The analysis verifies that this model is feasible and it makes contribution to laser precision cutting.