张立文

个人信息Personal Information

教授

博士生导师

硕士生导师

性别:男

毕业院校:大连理工大学

学位:博士

所在单位:材料科学与工程学院

办公地点:三束新楼 205室

联系方式:座机:0411-84706087 手机:13998682612

电子邮箱:zhanglw@dlut.edu.cn

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3D FEM simulation of the multi-stage forging process of a gas turbine compressor blade

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论文类型:期刊论文

发表时间:2008-03-03

发表刊物:JOURNAL OF MATERIALS PROCESSING TECHNOLOGY

收录刊物:SCIE、EI

卷号:198

期号:1-3

页面范围:463-470

ISSN号:0924-0136

关键字:gas turbine compressor blade; multi-stage forging; 3D rigid-viscoplastic FEM

摘要:Due to the complicated three-dimensional geometry and the non-steady state contact between the workpiece and the die surface, the simulation of blade forging process performed so far has been restricted to two-dimensional plane-strain problems or simplified three-dimensional deformational cases throughout which some simplifications and assumptions are employed. This study attempts to simulate an entire forging process of a gas turbine compressor blade from a cylindrical billet to a complicated product, using 3D rigid-viscoplastic FEM. Simulation successfully predicts a complete load/time diagram and deformed configurations on the preforming stages and the following forging stage. Meanwhile, the distribution of different field-variables, such as strain and temperature, were obtained. On the basis of these results, a change of the original forging stage is recommended. The validity of simulation results was verified through comparisons with industrial trials, which were conducted on the same process parameters as those in the simulation. The simulation results may be effectively applied to other types of three-dimensional turbine blade forging processes. (c) 2007 Elsevier B.V. All rights reserved.