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Dimensional optimization of the flat-faced grinding wheel to achieve interference free and rigid gear grinding

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Indexed by:期刊论文

Date of Publication:2015-01-01

Journal:International Journal of Manufacturing Research

Included Journals:EI、Scopus

Volume:10

Issue:2

Page Number:129-146

Abstract:Higher gear-grinding accuracy can be obtained by using a flat-faced grinding wheel (FGW) and a generating method. However, the phenomenon of interfering with the adjacent tooth will happen when an unsuitable outer-edge width of the FGW is dressed. In order to optimise the shape of the FGW and further improve its rigidity and grinding accuracy, studies on the relative motion trajectory of the FGW, the correlations of the maximum outer-edge width (wmax) with the head frame setting angle (HSA,   y) and the adjustment quantity (E) in the feed direction were conducted. Finally a motion simulation and a grinding experiment verified the reasonability of the mathematical model and several improved measures to achieve interference free and rigid gear grinding were obtained. The results have important significances on formulation of scientific ultra-precision gear-grinding processes. Copyright ? 2015 Inderscience Enterprises Ltd.

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