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Optimization of support location in mirror-milling of aircraft skins

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Indexed by:期刊论文

Date of Publication:2018-07-01

Journal:PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE

Included Journals:SCIE

Volume:232

Issue:9

Page Number:1569-1576

ISSN No.:0954-4054

Key Words:Mirror-milling; finite element method; support location; deformation optimization; aircraft skin

Abstract:As a new technology of reducing thickness of an aircraft skin, the mirror-milling system is widely used. The objective of this study is to optimize the support location in mirror-milling of aircraft skins. The study analyzes the machining mechanisms of mirror-milling system and establishes a theoretical model to predict the milling forces. In addition, it develops a finite element model to simulate workpiece deformation so as to predict workpiece profiles in mirror-milling system. The results of the study show that with the optimized support location, the profile error of the workpiece is reduced by 73.5%, whereas machining efficiency is increased.

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