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Influence of feed per tooth on tool wear based on 3D finite element simulation in micro-milling of Inconel 718

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Indexed by:Journal Papers

Date of Publication:2017-01-01

Journal:Industrial Lubrication and Tribology

Included Journals:SCI、EI

Volume:69

Issue:4

Page Number:585-590

Key Words:Tool wear; Finite element method; Micro-milling; Feed per tooth; Inconel 718

Abstract:Purpose - This paper aims to predict tool wear and reveal the relationship between feed per tooth and tool wear in micro-milling Inconel 718 process.

Design/methodology/approach - To study and solve the tool wear problem in micro-milling of Inconel 718 micro components, in this paper, the investigation of micro-milling Inconel 718 process was implemented based on DEFORM finite element simulation, and tool wear depth of micro-milling cutter acted as output.

Findings - Different from the traditional macro milling process, diameter reduction percentage and average flank wear length decreased with the increase of feed per tooth; tool wear depth decreased when the feed per tooth was less than the minimum chip thickness.

Originality/value - At present, research on the prediction of tool wear in micro-milling of Inconel 718 has never been publicly reported. This study is significant to reveal the relationship between cutting parameters (feed per tooth) and tool wear in micro-milling Inconel 718.

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