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Indexed by:Journal Papers

Date of Publication:2024-07-02

Journal:Experimental Techniques

Volume:47

Issue:3

Page Number:579-590

ISSN No.:0732-8818

Key Words:FSW; Large thickness; 2219 aluminum alloy; Temperature field; Measurement and analyses

Abstract:The fuel tank of the advanced heavy launch vehicle is made of 2219 aluminum alloy with a thickness of 18 mm. Friction stir welding (FSW) technology is used to achieve the welding of the fuel tank. The increase of thickness directly affects welding temperature field, which ultimately affects the welding quality. At present, the temperature distribution law of FSW thick 2219 aluminum alloy is still blank, which is a bottleneck to ensure high welding quality. In this paper, a temperature field measurement and analyses system based on K-type thermocouple and LabVIEW for friction stir welding is developed first. Then experiments are carried out and the temperature data in welding and thickness directions are measured and the temperature law is analyzed. The comparison of temperature distribution of FSW thick and thin 2219 aluminum alloy is made, and the influence of welding thickness on the temperature field is studied. Based on temperature field, weld strength and microstructure, the influence of different process parameters on welding quality is explored. The research results lay a foundation for optimization of the welding process parameters and realization of constant temperature control of FSW.